1、剛性焊接設備

1. Rigid welding equipment

也可稱為初級自動化設備，大部分是根據(jù)開環(huán)控制原理設計的。雖然設備自動完成整個焊接過程，但無法對整個過程中參數(shù)的波動進行閉環(huán)反饋控制，也無法隨機修正可能出現(xiàn)的偏差。

Also known as primary automation equipment, most of which are designed based on open-loop control principles. Although the equipment automatically completes the entire welding process, it cannot provide closed-loop feedback control for parameter fluctuations throughout the entire process, nor can it randomly correct possible deviations.

2、自適應控制自動化焊接設備

2. Adaptive control automation welding equipment

是一種自動化程度高的焊接設備，裝有電子傳感電路和傳感器，自動引導和跟蹤焊縫軌跡，對主要參數(shù)實行閉環(huán)反饋控制。整個焊接過程將按照預設的程序和工藝參數(shù)自動完成。

It is a highly automated welding equipment equipped with electronic sensing circuits and sensors, which automatically guide and track the trajectory of the weld seam, and implement closed-loop feedback control on the main parameters. The entire welding process will be automatically completed according to the preset program and process parameters.

3、智能化自動焊接設備

3. Intelligent automatic welding equipment

它采用多種檢測元件，如視覺傳感器、觸摸傳感器、聽覺傳感器和激光掃描儀等，并借助計算機軟件系統(tǒng)、數(shù)據(jù)庫和系統(tǒng)進行實時識別、判斷、檢測、計算、自動編程。焊接參數(shù)的存儲和自動生成焊接日志文件的功能。

It adopts various detection components, such as visual sensors, touch sensors, auditory sensors, and laser scanners, and utilizes computer software systems, databases, and expert systems for real-time recognition, judgment, detection, calculation, and automatic programming. The function of storing welding parameters and automatically generating welding log files.

自動焊接設備的組成：

Composition of automatic welding equipment:

1、焊接電源、其輸出功率、焊接特性需要與建議的工藝方法相匹配，并配有連接到主控制器的接口。

1. The welding power source, its output power, and welding characteristics need to be matched with the recommended process method, and equipped with an interface connected to the main controller.

2、送絲機及其調速控制系統(tǒng)對于送絲機速度控制精度要求較高的送絲機，控制電路需要加速度反饋。

2. The wire feeder and its speed control system require high precision in wire feeder speed control, and the control circuit requires acceleration feedback.

3、焊頭。其運動機構由焊頭、焊頭支撐架、懸掛小車等組成，低于焊頭機構，其驅動系統(tǒng)需要采用帶編碼器的伺服電機。

3. Welding head. Its motion mechanism consists of a welding head, a welding head support frame, a suspension car, etc., which is lower than the welding head mechanism. Its driving system needs to use a servo motor with an encoder.

4、行走機構，如焊輥架、頭尾架翻轉機、轉臺、變位機等，活動行走機構需要由伺服電機驅動。

4. The walking mechanism, such as welding roller frame, head and tail frame flipper, turntable, displacement machine, etc., needs to be driven by servo motor.

5、主控制器，又稱系統(tǒng)控制器，主要用于自動焊接設備各部件的鏈接控制，焊接程序的控制，焊接和擴展主要參數(shù)的設置、調整和顯示故障診斷和人機對話等控制功能。

5. The main controller, also known as the system controller, is mainly used for the linkage control of various components of automatic welding equipment, the control of welding programs, the setting, adjustment, and display of main parameters for welding and expansion, as well as control functions such as fault diagnosis and human-machine dialogue.

6、計算機軟件。設備中常用的軟件有編程軟件、功能軟件、系統(tǒng)和工藝方法軟件等。

6. Computer software. The commonly used software in equipment includes programming software, functional software, expert systems, and process method software.

7、送絲系統(tǒng)、循環(huán)水冷卻系統(tǒng)、流量回收輸送裝置、焊絲架、拖鏈及電纜軟管機構結構設計、三部分電控設計等輔助裝置。

7. Auxiliary devices such as wire feeding system, circulating water cooling system, flow recovery and conveying device, welding wire frame, drag chain and cable hose structure design, and three part electrical control design.

8、焊頭跟蹤或導向機構、弧壓自動控制器、焊槍偏航及監(jiān)控系統(tǒng)。

8. Welding head tracking or guiding mechanism, arc pressure automatic controller, welding gun yaw and monitoring system.

自由焊接設備一般由計算機軟件、送絲機及其調速控制系統(tǒng)、焊接電源、輔助設備、焊頭跟蹤或導向機構等組成。此外，根據(jù)用戶的需要，設備還會有其他部件，在購買設備時，可以根據(jù)實際工作需要選擇合適的設備類型使用。

Free welding equipment generally consists of computer software, wire feeder and its speed control system, welding power supply, auxiliary equipment, welding head tracking or guiding mechanism, etc. In addition, according to the user's needs, the device may have other components. When purchasing the device, you can choose the appropriate type of device to use according to actual work needs.

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